--Ref#: 103113

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66" x 6.50" x 40,000 Lb Stamco Slitting Line

This is a high speed coil slitting line.  
It was originally built in 1985/6 by Monarch Stamco.
The following product mix is being run on this line:

1)    5-out Can Stock
2)    10-out Can Stock
3)    12-out Can Stock
4)    Brazing Stock
5)    Lid Stock

Gauge and Coil Limitations:

Gauge Max:                0.030"
Gauge Min:                0.005"

Entry Coil Width:         30" - 66"
Exit Coil Width:          0.75" - 66" Slit
Entry Coil O.D.:          40" - 96"
Exit Coil O.D.:           20" - 96"
Coil Weight Max:          40,000 lbs
Cuts:                     16 of 0.030" 
                          30 Of 0.020"
Operational Modes:        tight line and single loop
Hand of Line:             right hand
Line Speed:               0/2500 fpm, 
                          50 fpm - jog/thread

Equipment Specifications

Turnstile: Stamco
	Type:  4-arm rotating
	Hyd. Motor:  1 hp
8 cu.in/rev @ 113 rpm = 4 gpm
	Pump:  8 gpm @ 1000 psi
	Turnstile Detente Cylinder:  3.25" bore, 2.5" stroke
	Pusher Plate Cylinder:  Telescoping @ 1.5"/sec

Coil Car: Southworth
	Scissor lift type, self contained
	Core remove and dump feature
	System Pressure:  1800 psi
	Rise Time:  56 seconds
	Tilt Time:  2-3 seconds
	Traverse Speed:  40 fpm

Mandrel Type Uncoiler: Stamco
	Drive Motor:  125 hp, 300/1800 rpm
	Gear Ratio:  2.972:1
	Blower Motor:  1.5 hp, 1730 rpm
	Lube Pump Motor:  1.5 hp, 1800 rpm
	Mandrel expansion:  18.25" to 20.25" expanded,
	Cylinder:  8" bore, 12" stroke
  
Holddown Roll
	Hydro-Motor:  23.8 cu.in/rev @ 45 rpm = 6 gpm
	Lift Cylinder:  4" bore, 17" stroke
	Roll:  8" dia., 18" face, polyurethane cover, 80-90 durometer

Edge Guide Unit: MEA
	Type:  24" positioner with LE105 edge guide laser sensor
	Pump Drive:  20 hp, 1150 rpm
	Hyd. Tank Capacity:  150 gallons
	Pump:  20 gpm @ 1200 psi

Sleeve Storage Table

Coil Peeler Table

Pinch Roll And Drive: Stamco
	Drive Motor:  20 hp, 850/2300 rpm
	Lift Cylinders (2 ea):  3.25" bore, 7" stroke
	Rolls: 1 ea, 8" dia., 72" Face, polyurethane cover, 85-95 duro.
1 ea, 16" dia., 72" face, polyurethane cover, 85-95 duro.

Inspection Section

Thickness Gauge: Accuray (model 7000)
	Measuring Medium:  beta rays

Thread Table & Deflector Pinch Roll: Stamco 
	Upper Cylinders (2 ea): 3.25" bore, 7" stroke
	Lower Cylinder (2 ea): 3.25" bore, 6" stroke
	Swing Roll (2 ea): 3.25" bore, 5" stroke
	Hydro-Motor: 23.8 cu.in/rev. @ 48 rpm = 6.5 gpm
	Rolls (2 ea): 8" dia., 72" face, polyurethane cover, 85-95 durometer.

Oiler: Peabody
	Power Supply Req:  480 v, 30 amp
	Tank (3 ea):  70 gallons
	Type Oil:  Nalco Xl 174
	Oil Deposition:  10 - 25 mg/ft5
	Transfer Pumps (2 ea):  6 gpm

Straightener: Stamco
	Motor: Hydro-Motor,
	11.9 cu.in/rev.  @ 12 gpm
	Lift Cylinders (2 ea): 3.25" bore, 4" stroke
	Work Roll: 2.5" dia., 84.5" face
	Back-up Roll: 4" dia., 72" face, 2" pitch grooved, right-hand spiral
	Bridle Rolls (2 ea): 8" dia., 72" face, poly. cover, 85-90 duro.

Slitter Head/Side Trimmer: Stamco
Two Removable Heads
	Arbors: 6.5" Dia. x 66" Face Arbors
	Drive Motor: 125 hp, 300/1800 rpm
	Gear Ratio: 1.5:1
	Blower Motor: 1.5 hp, 1730 rpm
	Side Trimmer Housing Adj. Motor: 1 hp, 1750 rpm
Clutch Cylinder: 3.25" bore, 3" stroke
Lock Cylinders (4 ea): 2.5" bore, 5" stroke

Scrap Baller: Stamco 
	Drive Motor:  50 hp, 850/2550 rpm
	Gear Ratio: 4.067:1
	Eject Hydraulic Cylinder:  4" bore, 15" stroke
	Traverse Hydraulic Cylinder:  4" bore, 46" stroke
	Air Cylinder:  8" bore, 21" stroke
	Air Cylinder:  6" bore, 7" stroke

Pit Thread Table

Synchro-Wind Tension Stand: Stamco
Roll (2 ea):  16.5" dia. x 72" face, serrated polyurethane cover
	Drive Motor:  150 hp, 300/1500 rpm
	Gear Ratio:  1:1
	Blower Motor:  1 hp, 1725 rpm
	Lift Hydraulic Cylinder (2 ea):  3.25" bore, 25" stroke
	Air Cylinder:  2.5" bore, 2" stroke
	
Hydraulic Exit Crop Shear

Exit Threading Table

Recoiler: Stamco
Mandrels (3 ea):  12"/16"/20" Diameters
	Drive Motors (2 ea):  125 hp, 300/1800 rpm
	Gear Ratio: #1 - 8.4:1, #2 - 4.2:1
	Blower Motor:  1.5 hp, 1800 rpm
	Lube Pump Motor:  1.5 hp, 1800 rpm
	Mandrel Cylinder:  10" bore, 6" stroke
	Pusher Plate Cylinder:  4" bore, 107" stroke
	
Overarm Separator: Stamco
	Air Cylinders (2 ea):  8" bore, 16" stroke
	Air Cylinder:  4" bore, 22.5" stroke

Exit Coil Car: Stamco
Coil Weight Max:  40,000 lbs
	Dimensions:  69" x 64.5" x 17.75" high
	Power Drive:  7.5 hp, 460 rpm
	Pump:  7 gpm
	Speed:  40 fpm
	Rise:  24" in 9 seconds
	
Rewind Taping Unit

Exit Turnstile: Stamco
	1-arm
Power rotating and hyd. lift
	Hydro-Motor:  24 cu.in/rev. @ 2 rpm = 10 gpm
	Lift:  2"/sec
	Lock Cylinder:  3.25" bore, 3" stroke
	Lift Cylinder:  10" bore, 32" stroke

Traversing Downlayer
	Hydro-Motor:  23.8 cu.in/rev. @ 91 rpm = 10 gpm
	Pivot Cylinders (2 ea):  8" bore, 36" stroke
	Traverse Cylinder:  5" bore, 106" stroke
	Traverse Speed:  20 fpm
	Horn Speed:  20 fpm
	Pallet Positioner Hydro-Motor:  3 cu.in/rev. @ 292 rpm = 4 gpm
	Pallet Adjust Speed:  1 fpm

Entry Hydraulic Unit
	Tank Capacity:  105 gallons
	Motor:  15 hp, 1200 rpm
	Pump:  26 gpm @ 1200 rpm
	System Pressure:  850 psi

Exit Hydraulic Unit
	Tank Capacity:  150 gallons
	Motor:  25 hp, 1200 rpm
	Pump:  47 gpm @ 1200 rpm
	System Pressure:  900 psi

Electrical System DC Drive System
   Manufacturer:  Reliance Solid State Max Pak

AC Motor Control Center (MCC)
Manufacturer:  Allen-Bradley

Programmable Controller (PC)
Manufacturer:  Modicon 584L series w/P-190 keyboard

Surface Inspection System
Manufacturer:  Intec/IBM/(CFT)/Integrated Automation
Scan Rate:  4800 scans/second
Strip Speed Max:  3,000 fpm

Components
1)  Interface Panel - defect interpolation/record keeping
2)  IBM A.T. Computers - data compilation/scorecard

Line is in Storage.

 

 


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